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Even the most well managed dairy operations experience animal loss due
to weather, natural causes, and/or illness each year. Rendering services
currently pick up most on-farm mortalities. However, with the concern of
Bovine Spongiform Encephalopathy (BSE; commonly know as Mad Cow
Disease), the feeding of animal-derived protein to cattle is prohibited.
This has decreased the need for animal rendering and increased the cost
of removing mortalities from the farm. The abundance of stockpiled
manure and old feedstuffs on dairy operations make whole animal
composting a feasible alternative to carcass disposal. Objectives of
this publication are to outline factors that affect proper composting
procedures and discuss how to compost cow mortalities on the farm.
Proper
Composting Procedures
Composting
is the natural decomposition of organic materials by microorganisms that
require oxygen (aerobic). Although many aspects of composting are not
exact, there are several factors that affect the success of the
composting process which are:
- carbon
and nitrogen ratios (C:N ratio)
- moisture
content
- particle
size
- oxygen
concentrations
- temperature.
The
proper mix of composting materials requires both carbon and nitrogen at
a 25:1 to 30:1 ratio. With the proper C:N ratio, odor will be kept to a
minimum, and an environment conducive to the growth of microorganisms
will be obtained. It is usually necessary to add plant materials such as
old feedstuffs or straw to have the proper carbon levels in the manure
compost mix. Sawdust is the preferred carbon source due to its high
absorbent characteristics and ability to make contact with the carcass.
Moisture content of the compost mixture should be 50 to 60%. Moisture
concentrations of greater than 60% will generate odors and increase the
chance of leachate (runoff) from the compost pile. A general rule of
thumb is if the mixture feels moist but no water drips from a handful
when squeezed, the moisture is adequate. To ensure aeration of the
compost pile, particle size of composting materials should range between
1/8 to 1/2 inches in diameter. Particle sizing increases the porosity
(air space) of the pile allowing air to enter, maintaining oxygen
concentrations to optimize microbial growth. Aeration by turning also
introduces air into the compost pile. Optimal composting temperatures
range from 110 to 150°F.
Compost piles need a layer of inactive material (~1 foot thick) to
insulate the pile and maintain high temperatures. Temperatures above 131°F
for 72 hours are necessary to destroy human pathogens and most plant
pathogens. Furthermore, weed seeds usually are destroyed at 145°F.
Extremely high temperatures are detrimental to the composting procedure
with microbial activity declining at temperatures greater than 160°F.
How
To Compost Whole Cow Carcasses
Contrary to popular belief and practice, simply
covering mortalities in manure is not considered composting. An animal
carcass is generally a mass with a low C:N ratio (high nitrogen levels
with relatively low carbon), a high moisture content, and relatively no
air. Consequently, compost materials must include high C:N ratios,
moderate moisture, and satisfactory porosity for aeration. Proper
composting consists of layering the carcasses with composting materials
in a static pile until the soft carcass tissue has fully decomposed.
Site
selection is important to the overall success of the composting
procedure. Location of the composting pile should allow easy access,
minimal travel, convenient handling of manure and straw/old feedstuffs,
and a proper distance from live cattle. Sites near neighbors and water
sources or streams should be avoided. Make certain that surface runoff
and other pollution controls can be implemented at the site. Good
drainage of the compost pile also is necessary to prevent pooling of
water. Ideal slope should be 1 to 3% for proper drainage. The composting
pad should be firm but does not need to be paved. Sand or gravel at a
depth of 6 inches is desirable when current soils conditions are not
acceptable.
Construction of the compost pile should begin by
placing a plastic liner (6-mil) 10 to 12 feet wide and the length of the
pile or windrow. Next, place a base of compost materials (manure and
straw/old feedstuffs) on top of the plastic liner approximately 1.0 to
1.5 feet deep. A general recommendation is a 50:50 ratio of manure and
the carbon source. This ratio will vary with the chemical and biological
characteristics of the manure and carbon source. Laboratory analyses of
raw composting materials are necessary to get the optimal compost
mixture. The carcass should then be placed on the top of the base. To
decrease composting time and to allow the carcass to be laid flat, the
body cavity of the animal should be opened. Water can be added at this
time. Finally, completely cover the carcass with 8 to 12 inches of the
compost mixture. Repeat layers as necessary until the pile or windrow is
approximately 6 feet high. A thermometer should be placed 2.5 to 3 feet
into the pile to monitor internal temperatures. When temperatures fall
below 145°F,
the pile can be turned using a front-end loader or windrow turner. Make
certain carcasses remain fully covered after turning. Large square hay
bales can be placed around the perimeter of the pile to protect from
pests. Furthermore, if there is runoff from the compost pile, the hay
will act as an absorbent.
In a properly managed compost pile, the core
temperature of the pile should reach 145°F in 3 to 4 days. After approximately 2 weeks, volume
of the pile will reduce to 1/2 its original size; the pile then should
be turned. Decomposition of a mature dairy cow carcass generally takes 6
to 8 months with a few small bones remaining. The remaining bones will
be soft and shatter easily when passed through a manure spreader during
land application.
Bovine
Composting Experiment in New Mexico
Recently, twelve cow mortalities were used to
initiate whole animal composting on a large (~3000 lactating cows)
southern New Mexico dairy operation. Compost pile construction was
established by spreading a sand/manure mixture on a level site to a
depth of approximately 10 to 12 inches. A single mortality was then
placed on the mixture and covered with the compost mixture to a depth of
1.5 to 2 feet. A similar technique was used to cover each mortality.
Dimensions of the final pile were 14 to 15 feet wide and 6 feet in
height. A temperature data logger was placed 2 feet into the pile to
record internal temperatures. Rainfall totaled 2 inches at the dairy
during the experiment, and no additional moisture was added. Carcasses
were uncovered at 8 weeks and 4 months to determine time needed to
decompose cows. Compost pile temperatures reached a high of 143°F approximately 1 week after pile establishment.
At 8 weeks, carcasses were 60 to 65% decomposed. The bones were clean,
and the flesh was 90% decomposed. After 4 months, carcasses were
somewhat difficult to find with several small bones (7
to 10 bones/carcass) remaining. It should be noted that the pile was not
aerated nor were other carbon sources added. The goal was to mimic what
would actually be completed on a dairy operation. It is obvious from
this study that the addition of moisture, aeration, and other carbon
sources would have decreased composting time but would have increased
the dairy’s labor and cost.
Summary
By following a few general composting
recommendations, whole animal composting can be a successful,
environmentally safe, and economically feasible method to dispose of
on-farm mortalities. Remember, composting procedures are not absolute
and are somewhat forgiving. Trial and error accompanied with close
monitoring of pile characteristics will usually produce successful
results. It is advised that prior to implementing whole animal
composting on your dairy, check local and state requirements regulating
animal mortality disposal. The biological process of composting animal
mortalities is similar to the processes of composting other organic
materials. Mortality compost is an excellent source of fertilizer for
crops utilized by the dairy farm. However, the compost generated from
the decomposition of animal carcasses should not be given or sold as
compost for use off-farm.
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